Description
As part of the entry-level philosophy for this system, a low maintenance solder bath and pump mechanism has been developed which moves in three axes of movement whilst not limiting access to the PCB. Solder is applied using proven technology through our AP nozzle design or custom specialised nozzles.
As with all Pillarhouse systems, the soldering process is enhanced by a hot Nitrogen curtain which provides an inert atmosphere. This method of soldering also assists in the prevention of oxidisation and provides a local pre-heat to the joint, thus reducing thermal shock to localised components.
The Jade MKIV is controlled by a PC, through our next generation PillarCOMMX software, a Windows® based ‘Point & Click’ interface with PCB image display. Additionally, our PillarPAD offline package allows the operator to produce programs independently from the machine using Gerber data.
Standard Features
- 508x610mm (20×24″) board size
- Integral PC and machine mounted TFT monitor
- Inerted Nitrogen system
- Motorised auto-solder top-up (wire feed) & solder level detect
- Titanium Drop-Jet fluxer
- Set of AP style solder nozzle tips
- Internal fume extraction
- Colour programming camera
- Process viewing camera
- Manual fiducial correction
- Auto-nozzle conditioning system
- Solder wave height measurement and correction
- New Solder bath and pump design
- Pump rpm monitoring
- Universally adjustable tooling carrier
- Thermal nozzle calibration system using integrated setting camera (requires manual correction)
- Enhanced PillarCOMM Windows® based ‘Point & Click’ interface
- PillarPAD offline programming package
- Multiple level password protection
- Lead-free compatible
- Day-to-day service kit
Items in bold are new features, when compared to Jade Mk II.
System Options
- Top side instant IR preheat
- Bottom side instant IR preheat
- Closed loop temperature control – via pyrometer or thermocouple
- Ultrasonic fluxing
- Dual Drop-Jet / ultrasonic fluxing
- Laser PCB warp correction
- Micro nozzle assembly
- Solder reel identification
- Rapid change solder bath and pump system capabilit
- Solder bath coding – identifies correct bath for program
- Nitrogen generator
Items in bold are new features, when compared to Jade Mk II.
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