Products

Orissa Synchrodex Pro

Enhanced flexible, in-line, modular selective soldering system

Designed as a modular system, the Synchrodex Pro range of in-line equipment offers the ultimate in flexibility with the ability to upgrade to high speed throughput when multiple modules are placed together.

Description

Supplied as standard with our patented design Drop-Jet fluxer, this system offers accurate, controlled flux deposition either prior to or during the optional top side preheat function. Preheat can be controlled via an optional top-side closed loop pyrometer system for optimum temperature profile regulation.

Our low maintenance solder bath and pump mechanism moves in three axes. Solder is applied using our proven technology single point AP nozzle design incorporating patented spiral solder return to bath technology offering increased wave stability with reduced potential for solder balls.

The system can also accommodate our latest generation micro nozzle, together with Jet-Wave, Wide-Wave and dedicated multi-tube single dip solder technology.

As with all Pillarhouse systems, the soldering process is enhanced by a hot Nitrogen curtain which provides an inert atmosphere for the soldering process and also assists in the prevention of oxidation. This process provides a local preheat to the joint thus reducing thermal shock to localised components.

The Synchrodex Pro is controlled by a PC, through new generation PillarCOMM, a Windows® based ‘Point & Click’ interface with PCB image display. Additionally, our optional PillarPAD offline package allows the operator to produce programs independently from the machine using Gerber data.

Standard Features

  • Up to  1140mm x 610mm (45” x 24”) board handling with 610mm x 610mm (24″ x 24″) as standard
  • Interchangeable Mechanical or Magnetic solder bath and pump
  • Lead-free solder capability
  • Inerted Nitrogen system
  • Set of AP style solder nozzle tips
  • Automatic nozzle conditioning system
  • Thermal nozzle calibration
  • Solder level detect and motorised wire feeder
  • Wave height correction
  • DC drives on all axes
  • Colour programming camera
  • Automatic fiducial correction
  • Drop Jet fluxer
  • Internal fume extraction
  • Integral PC and monitor
  • New PillarCOMM control software
  • Multiple level password protection
  • IPC-2591 (CFX), Smart Factory ready

Monitoring Options

  • Flux spray, flow and spray & flow
  • Pump rpm
  • O2 ppm
  • Nitrogen flow

System Options

  • High definition process viewing camera
  • Top side IR preheat, with closed-loop control
  • Motorised underside IR preheat, at all cell positions
  • Ultrasonic fluxing
  • Dual Drop-Jet / Ultrasonic fluxing
  • Laser-based PCB warp correction
  • Micro nozzle assembly
  • Solder reel identification
  • Nitrogen generator

Specifications

  • Height: 1391mm / 55” – excluding light stack
  • Width: 958mm / 38“
  • Depth: 2010mm / 79”
  • Board size: Max. – 1140mm x 610mm (45” x 24”) or 610mm x 610mm (24″ x 24″)
    Min. – 102mm x 102mm / 4”x 4”
  • Edge clearance: Above/below 3mm
  • Height clearance: Below 40mm – above 45mm
    100mm – upon request
  • Solder: Most commonly used solder types – including lead-free
  • Solder pot capacity: 20kg standard
  • Applicators: AP style – 2.5 – 16mm dia.
    Extended and Jet-Tip nozzles – up to 25mm dia.
    Jet-Wave nozzles – up to 25mm width
    75mm and 150mm Wave nozzle
  • Flux: Low maintenance Drop-Jet system. Low solids (below 8%), no clean flux, pressurised and inerted system, optional water-soluble system available
  • Flux tank capacity: 1 litre
  • Fluxer speed: 50 dots/second
  • Deposition size: 4.0-6.0mm / 0.16-0.24”
  • X, Y & Z axis resolution: 0.15mm
  • Repeatability: +/- 0.05mm
  • Nitrogen supply pressure: 5 bar / 72 psi
  • Nitrogen usage: 30-100 litres/min. – solder nozzle configuration dependent
  • Nitrogen purity: 99.995% or better
  • Air supply pressure: 5 bar / 72 psi
  • Air usage: 10 litres/min. / 0.35 CFM
  • Power supplies: Three-phase + neutral + PE
  • Voltage: 230 V phase to neutral / 400V phase to phase
  • Frequency: 50/60Hz
  • Power: Machine configuration dependent – contact your local Pillarhouse representative
  • Transport: Conveyor

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