Products

Orissa Fusion

High speed, in-line, multi-platform selective soldering system

Incorporating high speed PCB transfer, the Orissa Fusion platform offers the ultimate in flexibility, coupled with reduced line length at a lower cost compared to current market offerings.
The standard four station cell can be configured to handle PCB’s up to 381mm x 460mm – fluxer, preheat, solder, solder. For high speed applications this same unit can be configured as fluxer/preheat and up to three solder modules with as many as five heater options.

Description

The Orissa Fusion is available in two frame sizes.

Fusion Compact

The standard three station cell can be configured to handle PCB’s up to 381mm x 430mm (fluxer, pre-heat and solder).   Alternatively, this system can be supplied as a two station unit each with increased PCB handling capacity up to 746mm x 430mm.

Fusion Standard

The standard four station cell can be configured to handle PCB’s up to 430mm x 381mm (fluxer, pre-heat, solder, solder).  For high speed applications this same unit can be configured as fluxer/pre-heat and up to three solder modules with as many as five heater options. Maximum PCB handling size in Y Axis of up to 500mm with limited auto-fiducial and PCB warp correction function up to 430mm.

Each solder cell can be configured with any of the currently available Pillarhouse solder technologies: custom-dip, multi-dip, Jet-Wave and single point AP down to the patented 1.5mm micro nozzle.

Easy, rapid non-contact solder pot changeover is facilitated via the optional heated pot exchange trolley.

Configurations

Compact Fusion

Fusion 2 Compact – with Drop-Jet Fluxer, Solder Module (Large PCB Format) includes bottom side slide in / out Pre-heat at Flux station (includes topside IR preheat above solder module)
Fusion 3 Compact – with independent drop jet fluxer, top & bottom I.R. preheat and single solder module (includes topside IR preheat above solder module)
Fusion 3 Compact – with independent drop jet fluxer and twin single solder modules (includes topside IR preheat above both solder modules)

Standard Fusion

Fusion 2 – with independent flux and solder module (includes topside IR preheat above solder module)
Fusion 3 – with independent drop jet fluxer, top & bottom I.R. preheat and single solder module (includes topside IR preheat above solder module)
Fusion 3 – with independent drop jet fluxer and twin single solder modules (includes topside preheat above both solder modules)
Fusion 4 – with independent drop jet fluxer, top & bottom I.R. pre-heat and twin solder modules (includes topside preheat above both solder modules)
Fusion 4 – with independent drop jet fluxer and triple single solder modules (includes topside preheat above all three solder modules)

Standard Features

  • Integral PC and machine mounted Titanium monitor
  • In-line motor driven width adjust through feed conveyor
  • Conveyor side clamping
  • DC servo drives with encoders on X, Y & Z axis
  • Inerted Nitrogen system
  • Internal fume extraction
  • Titanium Drop-Jet fluxer
  • Motorised wire feed auto solder top-up & solder level detect
  • Solder wave height measurement and correction system
  • Solder bath coding – identifies correct bath for program
  • Thermal nozzle calibration system using integrated setting camera
  • Auto-nozzle conditioning system
  • Pump rpm
  • Set of AP solder nozzle tips
  • Colour programming camera
  • Process viewing camera
  • Automatic fiducial correction system
  • Multiple level password protection
  • Light stack
  • Flux level sensor
  • PillarCOMM Windows® based ‘Point & Click’ interface
  • Lead-free compatible
  • Day-to-day service kit

Monitoring Options

  • Flux presence sensor – thermistor style
  • Flux spray, flow and spray & flow
  • O2 ppm
  • Nitrogen flow

System Options

  • Ultrasonic fluxing
  • Dual Drop-Jet / ultrasonic fluxing
  • Top-side instant IR preheat
  • Bottom-side IR preheat
  • Closed loop pyrometer temperature control
  • Large solder bath for dedicated single dip applications
  • Laser PCB warp correction
  • 1.5mm micro nozzle
  • Solder reel identification
  • Larger PCB handling size
  • Nitrogen generator

Specifications

  • Height: 1390mm / 55” to 2045mm / 80½”- with light stack
  • Width: 2193mm / 86½“ Compact
    2930mm / 115½” Standard
  • Depth: 1520mm / 60”
    1740mmm / 68½” with flux bottles
  • Board size: 381mm x 460mm / 15”x 18” (Standard frame with 4 stations)
    Larger PCB size available upon request
  • Edge clearance: Above / below 3mm
  • Height clearance: Above / below 40mm nominal, 70mm max.
  • Solder: Most commonly used solder types – including lead-free
  • Solder pot capacity: 20kg standard – 30kg large bath
  • Applicators: AP style – 2.5 – 16mm dia.
    Extended and Jet-Tip nozzles – up to 25mm dia.
    Jet-Wave nozzles – up to 25mm width
    Special dedicated nozzles available upon request
  • Flux: Low maintenance Drop-Jet system. Low solids (below 8%), no clean flux, pressurised and inerted system, optional water-soluble system available
  • X, Y & Z Axis resolution: 0.15mm
  • Repeatability: +/- 0.05mm
  • Nitrogen usage: 40 litres gas/min per bath using single bath with standard AP solder nozzle, 5 bar / 72 psi pressure.
  • Nitrogen purity: 99.995% or better
  • Air supply pressure: 5 bar / 72 psi
  • Power supplies: Three-phase + neutral + PE
  • Voltage: 230 V phase to neutral / 400V phase to phase
  • Frequency: 50/60Hz
  • Power : Machine configuration dependent – contact your local Pillarhouse representative
  • Transport: Motorised conveyor
  • Programming: PillarCOMM Windows® based ‘Point & Click’ interface

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